System Box Build Assembly and Integration Services
Integrating PCB assemblies and other components or subassemblies into a final product, testing, instruction manual insertion and final packaging is another service provided by POE. We can provide small volume OEM manufacturers with complete box build assembly services. This further reduces your overhead and simplifies your purchasing process to one part number.
 
POE offers a variety of flexible options in terms of integrating your electronic or electromechanical product into the enclosure. Some of these options include but are not limited to:
 
  • Assembly & testing of printed circuit boards
  • Integration of board assemblies into a sub-rack or housing
  • Assembly of power supplies, cable assemblies, thermal management units
  • Addition of line cards, modules & other sub-assemblies
  • Product Software configuration
  • Serialization and product tracking
  • Full cabinet integration – configured to your specification
  • Final test to specification
  • Direct shipment of final packaged units to end customers
  • Fabrication and integration of wire harnesses
  • pcb layout service
 
Full integration of electromechanical assemblies allows you to pass on the start-to-finish manufacturing responsibility to POE so that you can focus on your businesses’ core competencies.
 
 
Complete Electronics Expertise For A Range Of Box Builds
At POE, our customers have come to rely on our high level of expertise and experience in the precise assembly of printed circuit boards. We provide that same expertise and experience in the box builds we assemble. Our PCB box build assembly services support projects with a range of specifications:
 
 
Size:
We can manufacture box builds that fit in the palm of your hand or up to the size of your kitchen refrigerator.
 
Type:
Some of the boxes we build are small containers for simple electronics, while others have been large chassis equipped with racks to hold multiple circuit boards.
Power:
We have built boxes that run on less than five volts, all the way up to boxes that run on more than 30,000 volts.
Terminations:
We’ve built boxes with less than 10 connections in them, while others have more than a thousand terminals that we interconnect together.
Electronics:
Most of the box builds we assemble contain PCB assemblies and cable and wire harnesses that are also built here POE. We can also incorporate other OEM electronics into a box build, such as power supplies and control panels, to complete your electronic device.
 
Our Electronic Manufacturing Solution In Box Build:
Printing
Functional testing at PCBA level
Thermocycling
Surface Mount Technology (SMT)
Component placement
Conformal Coating
Flying probe testing
Potting
In-circuit testing (ICT)
Hi-pot testing
 
Box Build Assembly With  Quality Guarantee
Throughout the building of your electronics, you can rest assured your project will have our complete attention. Here’s a brief glimpse of our process here at POE:
 
 
Sub-Assembly
Starting with the sub-assemblies we build for you, such as the circuit boards and wiring harnesses, all pieces are built and tested to ensure their operational perfection.
 
Box Build
Next, the assembly of the box starts at the bottom and is built all the way up with an emphasis on quality. We pay strict attention to your specific instructions so that labels, wire routing, critically torqued screws, and continuity test points are inspected at each level of the build.
 
Testing
Finally, your project is fully tested according to the test specification we develop based on your input to ensure that your box is returned to you complete and error free.
 
Latest Success Box building Assembly Cases
 
IoT Box Build Assembly
LoRa Products Assembly
Temp Humidity Sensor Assembly
IoT GPS Tracker Assembly