Why does PCB production need jigsaw panels and board edges?
What are the benefits of PCBA processing jigsaw puzzles? PCBA processing factories will perform a jigsaw operation in the production of circuit boards, so why does PCBA processing need jigsaw puzzles? What are the benefits of PCBA jigsaw puzzles?
Why does PCBA processing need jigsaw puzzles?
The problem of jigsaw puzzles in PCBA processing and production. In general turnkey PCBA processing factories, circuit board production will carry out a jigsaw operation. Whether it is a PCBA processing factory or a PCBA processing design link, everyone needs to increase the item of board edge. The purpose of this process is to increase the production efficiency of patch processing. Because the track of the placement machine has a maximum and minimum size limit, for example, the maximum size of the board can pass 570mm*750mm, and the minimum size can pass through the board of 350mm*400mm. Neither more than, nor too small.
This can be found if you often go to the production workshop of the PCBA processing factory. Moreover, in SMT patch processing, the most labor-hour-consuming process is the solder paste printing process. First of all, not to mention the time for solder paste printing programming, it is the process of brushing solder paste, no matter what the size of PCBA processing is, then in order to ensure that the solder paste can be evenly coated on the PCBA processing pad paper, the time required for printing must be It is guaranteed to be around 20s, because in comparison, when the placement machine is placing components, several components can be printed in one second.
What are the benefits of PCBA processing puzzles?
PCBA processing panel, if there is no panel, even if the size of a single board can pass through the track of the placement machine. And choose 1pcs, 1pcs, 1pcs to grind slowly, not only wasting the production capacity of the placement machine, but also irresponsible for production efficiency. Then if we put together 10pcs, 20pcs, ... and so on. In this way, the straight-through rate of PCBA processing bare board printing solder paste and SMT patch can be improved in a short time. There are fewer wire changes, and the circuit boards spend less time on the track, which naturally improves efficiency. In this way, the utility of a single device is maximized and the company's profit margin is improved.
PCBA processing jigsaw also has another cost-saving benefit of PCBA processing factory, because after the PCBA processing factory completes processing, it still needs a lot of testing and assembly, such as burn-in test, burning test, ICT test, signal test, etc., then in The turnover time in the production workshop is relatively long, and the storage space after patch processing is also a big requirement. If it is stored in panels, there may not be so many trays, and board-to-board testing can be done, which can also save boards Man-hours wasted when picking and placing in a jig.
What are the benefits of PCBA service processing jigsaw puzzles? If you want to know more, you can pay attention to PCBAMAKE. If you need to know more technical knowledge about PCB proofing, SMT placement, and PCBA processing, please leave a message to get it!